Centrifugal fan

ABSTRACT

A centrifugal fan includes a housing and an impeller. The housing includes a first surface and a flow channel wall. The first surface has a surrounding section and an air inlet section. The surrounding section encircles the air inlet section. The flow channel wall defines a flow chamber and an air outlet, and at least a sidewall of the flow channel wall has a tongue portion close to the air outlet. The impeller is rotatably connected within the flow chamber. The surrounding section plus the air inlet section is an area on the first surface, on which the impeller is projected, and the surrounding section has a convex structure.

RELATED APPLICATIONS

This application claims priority to Taiwan Application Serial Number099143623, filed Dec. 14, 2010, which is herein incorporated byreference.

BACKGROUND

1. Field of Invention

The present invention relates to a fan. More particularly, the presentinvention relates to a centrifugal fan.

2. Description of Related Art

The centrifugal fans are different from the axial fans in that thecentrifugal fans' air inlet and outlet are not both located along anaxial direction of its impeller. The centrifugal fans intakes air alongan axial direction of the impeller and outputs air along a radialdirection of the impeller.

Due to the centrifugal fan's characteristics, part of airflows withinthe fan housing leak through the air inlets. In particular, airflowswithin the pressure-enhanced section are equipped with higher pressuresand tend to be leaked through the gaps between the impeller and an upperor lower housing, thereby resulting in a lower output air pressure andcentrifugal fan's poor performance.

For the forgoing reasons, there is a need for preventing the centrifugalfan's air-leaking through air-inlets.

SUMMARY

According to one aspect of the present invention, a centrifugal fanincludes a housing and an impeller. The housing includes a first surfaceand a flow channel wall. The first surface has a surrounding section andan air inlet section. The surrounding section encircles the air inletsection. The flow channel wall defines a flow chamber and an air outlet,and at least a sidewall of the flow channel wall has a tongue portionclose to the air outlet. The impeller is rotatably connected within theflow chamber. The surrounding section plus the air inlet section is anarea on the first surface, on which the impeller is projected, and thesurrounding section has a convex structure.

According to an embodiment disclosed herein, the convex structure isdisposed within a pressure-enhanced section of the centrifugal fan.

According to another embodiment disclosed herein, the convex structureto includes a plurality of convex members.

According to another embodiment disclosed herein, the convex membersinclude circular, rectangular or wedged-shaped convex members.

According to another embodiment disclosed herein, the convex structureincludes a plurality of arc-shaped convex ribs extending radially froman outmost edge of the air inlet section.

According to another embodiment disclosed herein, the convex structureincludes a plurality of arc-shaped convex ribs that are in parallel withan outmost edge of the air inlet section.

According to another embodiment disclosed herein, the convex structureincludes a convex bulk member that has an inclined surface facing theflow channel wall.

According to another aspect of the present invention, a centrifugal fanincludes a housing and an impeller. The housing includes a first surfaceand a flow channel wall. The first surface has a surrounding section andan air inlet section. The surrounding section encircles the air inletsection. The flow channel wall defines a flow chamber and an air outlet,and at least a sidewall of the flow channel wall has a tongue portionclose to the air outlet. The impeller is rotatably connected within theflow chamber. The surrounding section plus the air inlet section is anarea on the first surface, on which the impeller is projected, thesurrounding section has a plurality of sub-sections, at least two ofwhich are equipped with different average roughness.

According to an embodiment disclosed herein, the surrounding section isequally divided into eight sub-sections using an rotation axis of theimpeller as a center, the at least two sub-sections has respectiveaverage roughness different from each other by more than 1.6 μm.

According to another aspect of the present invention, a centrifugal fanincludes a housing and an impeller. The housing includes a first surfaceand a flow channel wall. The first surface has a surrounding section andan air inlet section. The surrounding section encircles the air inletsection. The flow channel wall defines a flow chamber and an air outlet,and at least a sidewall of the flow channel wall has a tongue portionclose to the air outlet. The impeller is rotatably connected within theflow chamber. The surrounding section plus the air inlet section is anarea on the first surface, on which the impeller is projected, thesurrounding section has a pressure-increased structure to reduceair-leaking through the air inlet section.

According to an embodiment disclosed herein, an angle region of thepressure-enhanced section is ⅔ of the angle region between the tongueportion and a terminal end of the flow channel wall.

Thus, the centrifugal fan is equipped with the special design on thesurrounding section around the air inlet section (within the housing)such that when the impeller rotates, at least two surface designs orsurface roughness generate different airflow resistances. With thisregard, airflows within the pressure-enhanced section of the centrifugalfan are less likely to leak through the air inlets, thereby reducing anair flowing friction of the air outlet and improving the centrifugalfan's performance, e.g. output air pressure and volume.

It is to be understood that both the foregoing general description andthe following detailed description are by examples, and are intended toprovide further explanation of the invention as claimed.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings are included to provide a furtherunderstanding of the invention, and are incorporated in and constitute apart of this specification. The drawings illustrate embodiments of theinvention and, together with the description, serve to explain theprinciples of the invention. In the drawings,

FIG. 1 illustrates an exploded view of a centrifugal fan according toone preferred embodiment of this invention;

FIG. 2 illustrates a top view of a lower housing of the centrifugal fanaccording to one preferred embodiment of this invention;

FIG. 3A and FIG. 3B respectively illustrate a top view of a lowerhousing of the centrifugal fan according to one preferred embodiment ofthis invention;

FIG. 4 illustrates a centrifugal fan and its convex structure accordingto one preferred embodiment of this invention;

FIG. 5 illustrates a centrifugal fan and its convex structure accordingto another preferred embodiment of this invention;

FIG. 6 illustrates a centrifugal fan and its convex structure accordingto still another preferred embodiment of this invention;

FIG. 7 illustrates a centrifugal fan and its convex structure accordingto still another preferred embodiment of this invention;

FIG. 8A illustrates a centrifugal fan and its convex structure accordingto still another preferred embodiment of this invention; and

FIG. 8B illustrates a cross-sectional view taken along A-A in FIG. 8A.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Reference will now be made in detail to the present preferredembodiments of the invention, examples of which are illustrated in theaccompanying drawings. Wherever possible, the same reference numbers areused in the drawings and the description to refer to the same or likeparts.

The present invention provides a centrifugal fan, which has a specialdesign on a surrounding section around the air inlet section, to reducethe possibility of air-leaking through the air inlets and an air flowingfriction of the air outlet and enhance the centrifugal fan'sperformance, e.g. output air pressure and volume.

Referring to FIG. 1, it illustrates an exploded view of a centrifugalfan according to one preferred embodiment of this invention. Thecentrifugal fan 100 includes a housing 110 and an impeller 150. Thehousing 110 consists of an upper housing 112 and a lower housing 114. Inthis embodiment, the first surface is a bottom surface 118 of the lowerhousing 114. In other embodiment, the first surface can be a surface ofthe upper housing 112, which is equipped with an air inlet section 128.The lower housing 114 has a bottom surface 118 and a flow channel wall116. The bottom surface 118 has a surrounding section 130 and an airinlet section 120. The surrounding section 130 encircles the air inletsection 120. In this embodiment, the air inlet section 120 has a centralboard 122 and multiple ribs 124, which collectively define air inlets126 among the ribs 124 and the central board 122. The ribs 124 andcentral board 122 can enhance the lower housing 114's strength.

The flow channel wall 116 defines a flow chamber 222 and an air outlet220. At least a sidewall of the flow channel wall has a tongue portion140 (a convex member on the flow channel wall) close to the air outlet220. The impeller 150 is rotatably connected with the central board 122and driven by a motor 154 to rotate within the flow chamber 222, therebygenerating airflows. The surrounding section 130 plus the air inletsection 120 is an area on the first surface, on which the impeller 150is projected. That is, the surrounding section 130 is the section, whichthe projected area (on the bottom surface) of the impeller 150 deductsthe air inlet section 120. The surrounding section 130 has a specialsurface design, e.g. a convex structure 152 in this embodiment.

This special surface design is equipped with an average roughnessdifferent from that of the other sections on the surrounding section130. In particular, the surrounding section 130 has a plurality ofsub-sections, of which at least two sub-sections are equipped withdifferent average roughness (Ra). Referring to FIG. 2, it illustrates atop view of a lower housing of the centrifugal fan according to onepreferred embodiment of this invention. The surrounding section 130 isequally divided into eight sub-sections (A-H) using a rotation axis (I)of the impeller as a center, the at least two sub-sections hasrespective average roughness different from each other by more than 1.6μm. With this regard, when the impeller rotates 360 degrees, twodifferent surfaces (equipped with two different average roughness)generate two different flow resistances so as to enhance the centrifugalfan's performance.

In this embodiment, an air flowing channel (i.e. an air flowing routewithin the flow chamber) of the centrifugal fan can be divided into apressure-enhanced section and an air output section. When the specialstructure, i.e. the convex structure, is designed on thepressure-enhanced section, it can reduce the possibility of air-leakingthrough the air inlets.

Referring to FIGS. 3A and 3B, they respectively illustrate a top view ofa lower housing of the centrifugal fan according to one preferredembodiment of this invention. An angle region (A) starts from the tongueportion 140 and ends at a terminal end 210 of the flow channel wall 116.An angle region (B) is ⅓ of the angle region (A) and an angle region (C)is ⅓ of the angle region (A). The angle region (B) and angle region (C)are adjacent to each other. Thus, the angle region (B+C) is ⅔ of theangle region (A). The angle region (B) is referred as a “firstpressure-enhanced section” while the angle region (C) is referred as a“second pressure-enhanced section”. An angle region (D) is referred asan “air output section”.

When the special structure, i.e. the convex structure, is designed onthe pressure-enhanced section, it can increase the flow resistance ofthe air inlets so as to reduce the possibility of air-leaking throughthe air inlets. The special structure is preferably located within thesecond pressure-enhanced section.

In above-discussed embodiments, the special structure, i.e. the convexstructure, is designed on the surrounding section of thepressure-enhanced section to reduce the possibility of air-leakingthrough the air inlets. In above-discussed embodiments, although thespecial structure is located on the bottom surface of the lower housing,it can also be designed on a surrounding section of thepressure-enhanced section on the upper housing. Besides, the specialstructure can be designed on the surrounding section of both the upperand lower housing according to the demands and budgets.

Referring to FIG. 4, it illustrates a centrifugal fan and its convexstructure according to one preferred embodiment of this invention. Theconvex structure 152 can be a plurality of convex members, e.g. convexmembers with a height less than 0.3 cm, or convex members with a heightless than 1 cm. Referring to FIG. 4(A), the convex members can becircular members, which are uniformly or irregularly located on thesurrounding section of the pressure-enhanced section. Referring to FIG.4(B), the convex members can be rectangular members, which are uniformlyor irregularly located on the surrounding section of thepressure-enhanced section. Referring to FIG. 4(C), the convex memberscan be wedged-shaped members, which are uniformly or irregularly locatedon the surrounding section of the pressure-enhanced section.

Referring to FIG. 5, it illustrates a centrifugal fan and its convexstructure according to another preferred embodiment of this invention.The convex structure 160 is a convex bulk member, which has a firstinclined surface 162 and a second inclined surface 164 at two oppositesides thereof and along a rotation direction of the impeller. With thisregard, when the impeller rotates, a gap between the impeller and thebottom surface 118 varies to adjust the flow resistance, therebyreducing the possibility of air-leaking through the air inlets.

Referring to FIG. 6, it illustrates a centrifugal fan and its convexstructure according to still another preferred embodiment of thisinvention. The convex structure 170 has a plurality of arc-shaped convexribs that are in parallel with an outmost edge of the air inlet section120 to adjust the flow resistance, thereby reducing the possibility ofair-leaking through the air inlets.

Referring to FIG. 7, it illustrates a centrifugal fan and its convexstructure according to still another preferred embodiment of thisinvention. The convex structure 180 has a plurality of arc-shaped convexribs extending radially from an outmost edge of the air inlet section120 to guide the airflows towards the flow channel wall 116, therebyreducing the possibility of air-leaking through the air inlets.

Referring to FIG. 8A, it illustrates a centrifugal fan and its convexstructure according to still another preferred embodiment of thisinvention. FIG. 8B illustrates a cross-sectional view taken along A-A inFIG. 8A, wherein FIG. 8B further illustrates an impeller to easilydescribe this embodiment.

In this embodiment, the convex structure 190 is a convex bulk member,which has an inclined surface 192 facing the flow channel wall 116. Whenthe impeller 310 rotates, airflows are likely trapped within thepressure-enhanced space 194 among the inclined surface 192, the blade310 and the flow channel wall 116, thereby reducing the possibility ofair-leaking through the air inlets.

In addition, the convex structure as discussed can be manufactured alongwith the housing, or adhered, attached to the housing after the housinghas been manufactured.

According to the discussed embodiments, the centrifugal fan is equippedwith the special design on the surrounding section around the air inletsection (within the housing) such that when the impeller rotates, atleast two surface designs or surface roughness generate differentairflow resistances. With this regard, airflows within thepressure-enhanced section of the centrifugal fan are less likely to leakthrough the air inlets, thereby reducing an air flowing friction of theair outlet and improving the centrifugal fan's performance, e.g. outputair pressure and volume.

It will be apparent to those skilled in the art that variousmodifications and variations can be made to the structure of the presentinvention without departing from the scope or spirit of the invention.In view of the foregoing, it is intended that the present inventioncover modifications and variations of this invention provided they fallwithin the scope of the following claims and their equivalents.

1. A centrifugal fan comprising: a housing comprising: a first surfacehaving a surrounding section and an air inlet section, the surroundingsection encircling the air inlet section; and a flow channel walldefining a flow chamber and an air outlet, and at least a sidewall ofthe flow channel wall having a tongue portion close to the air outlet;and an impeller being rotatably connected within the flow chamber;wherein the surrounding section plus the air inlet section is an area onthe first surface, on which the impeller is projected, the surroundingsection has a convex structure.
 2. The centrifugal fan of claim 1,wherein the convex structure is disposed within a pressure-enhancedsection of the centrifugal fan.
 3. The centrifugal fan of claim 2,wherein the convex structure comprises a plurality of convex members. 4.The centrifugal fan of claim 3, wherein the convex members comprisescircular, rectangular or wedged-shaped convex members.
 5. Thecentrifugal fan of claim 2, wherein the convex structure comprises aplurality of arc-shaped convex ribs extending radially from an outmostedge of the air inlet section.
 6. The centrifugal fan of claim 2,wherein the convex structure comprises a plurality of arc-shaped convexribs that are in parallel with an outmost edge of the air inlet section.7. The centrifugal fan of claim 2, wherein the convex structurecomprises a convex bulk member that has an inclined surface facing theflow channel wall.
 8. A centrifugal fan comprising: a housingcomprising: a first surface having a surrounding section and an airinlet section, the surrounding section encircling the air inlet section;and a flow channel wall defining a flow chamber and an air outlet, andat least a sidewall of the flow channel wall having a tongue portionclose to the air outlet; and an impeller being rotatably connectedwithin the flow chamber; wherein the surrounding section plus the airinlet section is an area on the first surface, on which the impeller isprojected, the surrounding section has a plurality of sub-sections, atleast two of which are equipped with different average roughness.
 9. Thecentrifugal fan of claim 8, wherein the surrounding section is equallydivided into eight sub-sections using an rotation axis of the impelleras a center, the at least two sub-sections has respective averageroughness different from each other by more than 1.6 μm.
 10. Acentrifugal fan comprising: a housing comprising: a first surface havinga surrounding section and an air inlet section, the surrounding sectionencircling the air inlet section; and a flow channel wall defining aflow chamber and an air outlet, and at least a sidewall of the flowchannel wall having a tongue portion close to the air outlet; and animpeller being rotatably connected within the flow chamber; wherein thesurrounding section plus the air inlet section is an area on the firstsurface, on which the impeller is projected, the surrounding section hasa pressure-increased structure to reduce air-leaking through the airinlet section.
 11. The centrifugal fan of claim 10, wherein an angleregion of the pressure-enhanced section is ⅔ of the angle region betweenthe tongue portion and a terminal end of the flow channel wall.